Chiller plan design and installation
Well-Planned, Precise, and Efficient Design for Your Chiller Installation System
Achieve energy efficiency and optimal cooling performance for your building. Our team of expert technicians designs and installs custom chiller plants with high safety standards and precision accuracy.
Quality Service
Precision Design & Warranty
Workmanship Warranty
Official Installation & Performance Warranty
Our Installation Scope
We execute every installation project through clear, defined stages—from initial survey to handover—ensuring measurable and accountable results.
Design & Cooling Load Analysis
Cooling load calculations, chiller plant layout analysis, and mapping of electrical capacity and water flow prior to fabrication
Chiller Unit & Cooling Tower Installation
Placement of chiller units (Air/Water-Cooled), cooling towers, and pumping systems in accordance with structural standards and vibration isolation requirements
Piping & Central Electrical Installation
Installation of chilled water piping (with thermal insulation), main power cabling, and seamless integration of control panels/BMS
Flushing, Pressurizing & Charging
Pipeline cleaning (flushing), hydrostatic pressure testing, vacuuming, and refrigerant charging according to unit technical specifications
Testing & Commissioning
Testing of flow rates, Delta T, and pressure balance, along with system performance simulations before the chiller is certified ready for operation
Handover & Warranty
Document handover as-built drawings, chiller system operating manual, building operator training, and installation warranty activation
Why Proper Chiller Design & Installation is Crucial
The chiller plant is the single largest cooling energy consumer in commercial and industrial facilities (accounting for 40-60% of total building energy). Precision hydraulic design and installation guarantee optimal efficiency, eliminate Low Delta T Syndrome, and safeguard high-value compressor assets.
Chiller Plant Efficiency Fact
Improper pipe sizing and flow rate imbalances can trigger Low Delta T Syndrome, wasting up to 25% extra energy. Proper hydraulic balancing ensures chillers operate at their lowest nominal kW/TR rating.
Measured Commissioning, Zero Defects
Every installation follows rigorous engineering checklists, flow balancing tests, and manufacturer tolerances.
Precision Engineering, System Integrity, and Energy Efficiency
Three engineering standards implemented by our expert team to ensure maximum reliability for commercial buildings, hospitals, data centers, and industrial facilities.
Precision Engineering & Hydraulics
Comprehensive cooling load calculations, precision hydraulic piping design, and accurate pump head estimation ensure uniform chilled water distribution across all AHUs/FCUs without flow dead spots.
- Accurate thermal load & flow rate sizing
- Hydraulic balancing of valves & headers
- Inertia base & anti-vibration spring isolators
System Integrity & Durability
Implementation of ASME/ASTM piping standards, chemical flushing to eliminate weld slag and scale, plus vapor-sealed thermal insulation to prevent condensation and premature corrosion.
- Chemical flushing & pipeline residue cleaning
- Vapor-tight condensation-resistant insulation
- Hydrostatic pressure test at 1.5x working pressure
Maximum Power Efficiency
Adoption of Variable Primary Flow (VPF), VFD modulation on pumps, and Building Management System (BMS) integration to achieve the lowest power consumption ratio (optimal kW/TR).
- Low kW/TR energy consumption ratio
- Load-adaptive pump VFD modulation
- Automated BMS / BAS control integration